Forklift Battery Charging and Safe Installation
Forklift batteries are pretty large and are extremely pricey pieces of machines. They weigh thousands of pounds. The task of charging and installing these batteries is something that should be really planned out ahead of time in order to make sure that these methods are able to be completed safely and correctly. Maintaining correct handling and a sound charging method could really increase the usual lifespan of a battery.
Standard Charging
It is suggested that the battery is not connected to the charger until it is at or less than 20% capacity. By charging the battery when it is higher than 20%, the battery's lifespan could really be shortened. On approximately each 5th charge cycle, the charger should be set on the weekend or equalize setting, depending on what kind of charger you are using.
The charging cycle should never be interrupted. When the charge cycle is done, you must avoid utilizing the battery for a few hours. By practicing these procedures, you will be able to help ensure that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off while in the process of hooking up the battery to the charger. Connect the charger to the battery and not the forklift. This is a common mistake which can inadvertently cause damage to both the forklift and the charger. Moreover, it is really essential that the battery amperage must match that of the charger.
The battery must never be allowed to completely discharge or deep discharge. This would ultimately shorten the lift of the battery and may even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it would not start the charge cycle. If this situation happens, a technician must be called in order to re-set the charger prior to charge being able to begin.